From Fabric to Fashion: A Step-by-Step Look into Our Garment Production Process
Ever wondered how your favorite t-shirt or hoodie is made? At MadeToBrand, we believe in transparency and craftsmanship. Whether you’re a fashion entrepreneur or a growing eCommerce brand, understanding how your garments come to life is essential.
In this blog, we’ll walk you through our step-by-step garment production process — from the first thread to the final folded piece. Let’s go behind the scenes of how fabric transforms into fashion at MadeToBrand.
Step 1: Concept Development & Design Consultation
Every great garment starts with a concept. Our process begins with a design consultation where we:
Understand your brand’s identity and target audience
Discuss desired fabric types, colors, and trims
Review sketches, tech packs, or reference samples
Our design team works closely with you to refine ideas and develop production-ready designs — whether you’re launching a casual wear line, uniforms, or custom merchandise.
Step 2: Fabric Selection & Sourcing
Next comes fabric selection — one of the most crucial steps. Based on your needs (comfort, durability, sustainability, etc.), we help you choose the right materials from our trusted suppliers.
Popular fabric options include:
Cotton (organic and regular)
Jersey knit
Fleece and terry
Polyester blends
Linen, denim, and more
We also offer eco-friendly fabric alternatives for brands focused on sustainable fashion.
Step 3: Sampling & Prototyping
Before we go into bulk production, we create a sample garment based on your design. This helps ensure:
Accurate sizing and fit
Fabric feel and drape
Placement of prints, embroidery, or embellishments
You receive the sample for review and can request any adjustments before moving forward.
Step 4: Pattern Making & Grading
Once the sample is approved, our technical team creates patterns for each piece of the garment — such as sleeves, collars, or panels. These patterns are then graded into different sizes according to your size chart (S, M, L, XL, etc.).
Precision in this step ensures consistency and fit across all sizes.
Step 5: Cutting the Fabric
Using the finalized patterns, we lay out fabric in layers and use professional cutting machines to slice the material accurately. Each piece is labeled to ensure a smooth workflow during sewing.
This stage demands high accuracy — even small errors can affect the final product.
Step 6: Stitching & Assembly
Now, the magic begins. Skilled sewing operators assemble the cut pieces into finished garments using high-speed industrial machines. This includes:
Joining panels
Adding collars, zippers, or cuffs
Applying stitching styles like overlock, flatlock, or cover stitch
Each piece goes through rigorous supervision to maintain stitching consistency and overall quality.
Step 7: Quality Control & Finishing
Before anything leaves our facility, it undergoes a thorough quality control inspection. We check for:
Defects in stitching or fabric
Measurement accuracy
Print or embroidery alignment
Clean finishing and label accuracy
After passing QC, garments are pressed, folded, and prepared for packaging.
Step 8: Branding, Labeling & Custom Packaging
We help brands stand out by offering customized branding options:
Neck labels and woven tags
Screen printing and embroidery
Hang tags and packaging inserts
Our custom packaging solutions include eco-friendly polybags, kraft boxes, and reusable cotton pouches — tailored to your brand’s aesthetic.
Step 9: Final Dispatch & Delivery
Once packed, your order is ready for dispatch — locally or internationally. We coordinate with reliable logistics partners to ensure on-time delivery so you can meet your launch deadlines or restock quickly.
Why Our Process Stands Out
End-to-end service under one roof
Flexible MOQs for small brands and bulk orders
Sustainable and ethical practices
Premium quality control standards
Transparent communication throughout the process
Final Thoughts
From idea to execution, MadeToBrand is committed to delivering high-quality, custom garments that bring your vision to life. Whether you’re launching your first clothing line or scaling production for your brand, our streamlined process ensures efficiency, quality, and consistency every step of the way.
Ready to turn fabric into fashion?
Let’s build your next collection — get in touch with MadeToBrand today.